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Valve Gate Controllers

Rheo-Pro® sequential valve gate controllers (or sequence controllers) provide accurate control of your injection process by opening and closing multiple gates for optimal fill of hot runner molded plastic parts. Both CV-S and CV-ST series controllers offer a robust graphic user interface for ease of operation and unlimited flexibility and are fully compatible with all MHS valve gate hot runner systems.





Rheo-Pro® CV-ST valve gate sequence controller with integrated temperature control offer a customizable number of control zones and form factors





4 to 300 Control Zones
CV series controllers are ideal for regular molding machines without sequential fill capability. The PLC allows operators to program the controller to their specific molding needs. Each control zone can be programmed for time-based and/or volume-based injection. The nozzles for each control zone can be graphically shown on the touch screen display. The time from start of injection to end of packing (injection plus packing time) is entered into the Close Timer to switch all valves. Individual close times are also available. CV controllers do not require special options from the molding machine other than a simple start signal for the injection cycle. Each controller has an internal memory which stores numerous processing setups and programs with automatic mold identification capabilities.

 





SoftFill™
SoftFill™ offers high quality surfaces for large injection molded plastic parts. This feature reduces injection pressure peaks during the opening of the valve gate (cavity fill phase) by compensating for sudden melt velocity changes. The optional flow control provides variable speed pin actuation designed for sequential valve gating and cascade molding. The system offers a more gentle flow of melt into the cavity to eliminate surface blemishes and hesitation marks. Applications include large surface parts for appliances and automotive.


Cascade molded automotive bumper featuring weldline-free, high quality surface finish and new cooling-free Black Box™ valve gate actuators


 

 

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Sequential Valve Gating
Integrated Temperature Control
M2M® Manufacturing Solutions
Cooling-free Valve Gating
Cascade Molding
Family Molding
Stack Molding

 

 

Features

       
 

Plug and play - reduce set up time, simply quick connect air and cables and start molding

 
 

Mold mounted valve terminal (option) frees up floor space and eliminates the need for multiple sets of air lines per control zone

 
 

Expandable from 4 to 300 control zones for pneumatic valve gates

 
 

The controller software is optimized for your project specific hot runner system, including a custom graphic interface with touch control

 
 

User administration and data logging offers password protected user logins and advanced on-board data logging records of all operations and setting changes made by authorized operators

 
 

Programs saved in memory for multiple projects and processesing parameters

 
 

Monitor Mode – know that your system is running properly at a glance

 
 

Advanced alarm states and event logging is fully customizable for accurate system tracking

 
 

Wireless networking available, compatible with M2M® global production monitoring systems

 
 

On-board troubleshooting

 
       

 


Powerful, Intuitive Interface
Rheo-Pro® CV hot runner controllers with touch screen options feature flexible and easy to use operation of your molding process. The controller software is optimized for your project specific hot runner system, including a custom graphic interface. User administration and data logging offers password protected user logins and advanced on-board data logging records of all operations and setting changes made by authorized operators.




What you see is what you get. Quickly start up or fine tune your mold using intuitive, customizable touch controls





Integrated Temperature Control
The Rheo-Pro® CV-ST combines valve gate control and temperature control for accurate and adaptive processing solutions. The system has on-board data logging features that can communicate wirelessly with M2M® Servers for real time, online production reporting.

 

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MHS is a global supplier of hot runner systems, injection molding machines, controllers, and engineering support for manufacturers of plastic parts.